Lead-Copper Separation


In this case a lead-copper concentrate is separated in two products, a lead concentrate and a copper concentrate. The success of any separation technique starts with the flotation practice employed in the bulk lead-copper flotation [20]. A high degree of selectivity must be achieved in the rougher flotation or the sphalerite and pyrite become over promoted and will report in the bulk concentrate, producing an unstable copper-lead ratio.

Also if copper and lead minerals are highly activated, the separation will be difficult. Sodium cyanide is the most effective depressor for copper (chalcopyrite) when the lead-to-copper ratio is about equal or less than 1. When the ratio is more than 1, lead is usually depressed. Activated carbon is a chemical reagent than can improve separation removing residual collector from surface, also acting as a froth modifier [21]. An inadequate dosage of activated carbon could lower the rate of flotation of galena.

Bogdanov et.al. [17] investigated the effect of nitrogen in copper-lead separation, and found out that efficiency separation can be improved and cyanide consumption can be reduced to about 50%. Figure 7 shows the cyanide effect upon separation efficiency in nitrogen and air flotation.

Cyanide consumption effect on separation efficiency in nitrogen and air flotation